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Mechanical Maintenance Engineer - PepsiCo

Accountabilities

Job Description

Production

• Ensure production lines meets target net efficiency & line readiness for production.
• Improve machine utilization as per maintenance KPIs

Autonomous Maintenance

• Set production line lubrication map & plan.
• Run audit on the execution of lubrication log (monthly)
• Set inspection list for production line
• Set plan for production line autonomous maintenance (Inspection, Lubrication, Tightening)

Trouble shooting

• Lead on the production line major breakdown trouble shooting (30 min+)
• Develop the root cause analysis for major breakdowns
• Coach Shift leader & operate maintain operators on production line troubleshooting

Preventive maintenance

• Set actions for corrective & preventive maintenance for production lines as per RCA.
• Follow up & run audit on PM compliance for production lines.

Planned maintenance/overhaul

• Run the assessment, set & execute production line planned maintenance schedule
• Prepare the list of spare parts needed & ensure parts availability before maintenance activities.
• Set PM action plan with timelines & accountabilities. (maintenance and production)
• Assign and coach production team in planned maintenance
• Ensure Implementation of CQV to enable line restart in a stable condition

Predictive maintenance

• Own predictive maintenance (PDM) process (creation & monitoring)

Spare parts:

• Ensure min/max stock of spare parts warehouse in plant
• Develop critical spare parts lists & follow up on availability
• Order spare parts needed for maintenance activities (overhauls, interventions..etc) in alignment with R&M & working capital budgets.
• Receive on SAP and inspect on all spare parts as per technical requirements.

With own team

• Act as on boarding buddy/ lead for the newly appointed mechanical SME / PM Techs.
• Coach & train mechanical SME across maintenance activities & tasks.

Others

• Act as a circle leader as part of the PM agenda in plant.
• Meet the set KPIs for all plant’s audit (AIB/TPM/GESMS).
• Follow and apply all quality, food safety, EHS guidelines and policies.

Measures (TBC)

• Line True efficiency & Net Efficiency.
• Preventive maintenance compliance / production line.
• TPM score for own circle (production line).
• Mean Time Between failure for the production line (MTBF).
• Own circle AIB score for maintenance (200).
• GEHMS score for own line.

Qualifications/Requirements

• Bachelor's Degree in Engineering is requirement.
• From 1-3 years of relevant experience.
• English language & computer fluency.
• Trouble shooting skills.
• Basic leadership skills.
• Ability to work with diverse cultures.